China best Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley idler pulley

Product Description

INDUSTRIAL TIMING PULLEY 

. Feature

Our Timing Belt uses Japan-imported high quality synthetic neoprene, high quality glass fiber cord and tooth surface with nylon 66 high stretch do the protection. The timing belt adapts teeth or teeth mesh to transfer power. It needs no lubrication, no slip, no pollution, less noise. The transmission efficiency is over 98%, and the speed ratio can reach 1:10. Linear velocity can be up to 50m/s. Its dynamic bending wind gives a good fatigue performance, and good aging heat-resistance abrasion performance.

. Parameters

Figure 1. Physicomechanical Property

Item  Trapezoid Teeth Arc Teeth
XL L H XH XXH 3M 5M 8M 14M 20M
Tensile Strength N/mm 80 120 270 380 450 90 160 300 400 520
Elongation Reference at Loading   N 60 90 220 300 360 70 130 240 320 410
Adhesion strength of cloth N/mm 5 6.5 8 10 12 6 10 12 15
Adhesion strength of core N/mm 200 300 600 800 1500 400 700 1200 1600
Gear shearing intensity N/mm 50 60 70 75 90 50 60 80 100
Elongation ≤ % 4%
Hardness Shore A 75 ± 5

Figure 2: Belt Teeth Size

Type Pitch (pb) mm Tooth height (ht) mm Belt thick (hs) mm Angle
MXL 2.032 0.51 1.14 40º
XXL 3.175 0.76 1.52 40º
XL 5.080 1.27 2.3 40º
L 9.525 1.91 3.6 40º
H 12.7 2.29 4.3 40º
XH 22.225 6.35 11.2 40º
XXH 31.7 9.53 15.7 40º
T2.5 2.5 0.7 1.3 40º
T5 5.0 1.2 2.2 40º
T10 10 2.5 4.5 40º
T20 20 5.0 8.0 40º
AT5 5.0 1.2 2.7 40º
AT10 10 2.5 5.0 40º
AT20 20 5.0 8.0 40º

 
. Production Equipment
01, pulley CNC processing zone                            02, synchronous belt making machine                  03, synchronous round roll teeth processing zone
04, synchornous belt curing processing zone        05, 3 roll calender                                            06, direct drive belt forming machine
07, pulley workshop timing mould

. Quality Testing
 

FAQ

Q1.  Can I have a sample order?
        Yes, any sample order is welcome to know the quality of our products.

Q2.  What about the lead time of the sample or the final order?
        2-5 days for normal sample.
        20-30 days for a formal order.

Q3. How much is the minimum quantity for each item in 1 order?
       One mould quantity is ok. Usually around 100pcs for small item, several dozens for big item. 

Q4. Is it possible to print our logo or brand on the belt?
       Yes, we can print your logo or design on the belt after receipt of your formal authorization        letter of the logo or your brand.

Q5. Do you offer the guarantee for your product?
       Yes, usually we offer 1 year warranty for all of our products.

 

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Standard or Nonstandard: Standard
Application: Electric Cars, Motorcycle, Car
Feature: Wear-Resistant, High Temperature-Resistance
Tensile Strength: Strong
Material: Rubber
Type: Toothed Belt
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

htd pulley

Are there specific guidelines for selecting the right HTD pulley for an application?

Yes, there are specific guidelines that can help in selecting the right HTD pulley for an application. The selection process involves considering various factors such as the application requirements, operating conditions, and pulley specifications. Here’s a detailed explanation of the guidelines for selecting the right HTD pulley:

1. Determine the Application Requirements:

Firstly, it’s important to understand the specific requirements of the application. This includes considering parameters such as the desired speed, torque, power transmission capacity, and the type of motion (linear or rotary). Additionally, determine if the application requires any specific features such as anti-backlash, vibration dampening, or precise positioning. Understanding the application requirements is crucial for selecting a pulley that can meet the performance criteria.

2. Calculate the Belt Length and Pitch:

The next step is to calculate the required belt length and pitch. This depends on the distance between pulley centers and the desired center-to-center distance. The belt length and pitch must be compatible with the selected HTD pulley to ensure proper engagement and power transmission. Manufacturers provide guidelines or equations to calculate the belt length based on the application parameters.

3. Consider Pulley Specifications:

When selecting an HTD pulley, consider the pulley specifications such as the number of teeth, pitch diameter, and bore size. The number of teeth determines the transmission ratio and affects the speed and torque output. The pitch diameter affects the belt’s wrap angle and the pulley’s contact area with the belt. The bore size should match the shaft diameter or allow for proper mounting methods (keyway, set screw, etc.). Additionally, consider the material of the pulley, which may vary based on factors like corrosion resistance or weight requirements.

4. Assess Load and Torque Requirements:

Evaluate the load and torque requirements of the application. This includes considering the maximum load or force that the pulley system needs to transmit. The torque requirements depend on the power output and the speed of the application. Ensure that the selected HTD pulley is capable of handling the anticipated loads and torques without exceeding its rated capacity. Refer to manufacturer specifications and load capacity charts to make an informed selection.

5. Account for Operating Conditions:

Take into account the operating conditions in which the HTD pulley will be used. Factors such as temperature, humidity, exposure to chemicals or solvents, and presence of contaminants can affect the performance and durability of the pulley. Ensure that the selected pulley is made from a suitable material that can withstand the specific operating conditions encountered in the application.

6. Consult Manufacturer or Supplier:

If in doubt or if the application has unique requirements, it is advisable to consult the manufacturer or supplier. They can provide expert guidance and recommend the most suitable HTD pulley based on the specific application details. Manufacturers often have technical support teams that can assist with the selection process and provide customized solutions if necessary.

7. Consider Cost and Availability:

Lastly, consider the cost and availability of the selected HTD pulley. Evaluate the pricing based on the pulley’s quality, performance, and material specifications. Additionally, ensure that the chosen pulley is readily available from reliable suppliers to prevent delays in the application’s development or maintenance.

In summary, the selection of the right HTD pulley involves determining the application requirements, calculating the belt length and pitch, considering pulley specifications, assessing load and torque requirements, accounting for operating conditions, consulting manufacturers or suppliers, and considering cost and availability. By following these guidelines and considering the specific application needs, an appropriate HTD pulley can be selected to ensure optimal performance, reliability, and longevity in the application.

htd pulley

What maintenance procedures are necessary to ensure the reliability of HTD pulleys?

To ensure the reliability and optimal performance of HTD pulleys, several maintenance procedures should be followed. These procedures help identify and address potential issues, prevent premature wear or failure, and extend the lifespan of the pulleys. Here’s a detailed explanation of the necessary maintenance procedures for HTD pulleys:

1. Regular Inspection:

Regular inspections are essential to identify any signs of wear, damage, or misalignment in HTD pulleys. Inspect the pulleys visually, looking for cracks, chips, or deformations. Check the teeth for excessive wear or damage. Ensure that the pulleys are properly aligned and that there are no signs of excessive vibration or noise during operation. Regular inspections allow for early detection of potential problems, enabling timely maintenance or replacement of the pulleys to prevent further damage or failures.

2. Belt Tension Checks:

Proper belt tension is crucial for the reliable operation of HTD pulleys. Insufficient tension can cause belt slippage, while excessive tension can lead to premature wear on the pulleys and belts. Regularly check the belt tension using appropriate tensioning tools or methods recommended by the pulley manufacturer. Adjust the tension as needed to ensure it falls within the specified range. Maintaining the correct belt tension helps optimize power transmission, reduce wear, and prevent belt failure.

3. Lubrication:

Lubrication is important for reducing friction and wear in HTD pulleys. Some pulleys may require periodic lubrication of the bearings or bushings to ensure smooth operation. Consult the manufacturer’s guidelines to determine the appropriate lubrication intervals and the type of lubricant to use. Apply the lubricant as recommended, taking care not to over-lubricate. Proper lubrication helps minimize friction and heat generation, extending the lifespan of the pulleys and ensuring reliable performance.

4. Alignment:

Proper alignment of HTD pulleys is crucial for their reliability. Misalignment can cause premature wear on the belts, pulleys, and bearings, leading to reduced performance and potential failures. Regularly check the alignment of the pulleys using alignment tools or methods recommended by the manufacturer. Adjust the pulley positions as necessary to ensure proper alignment. Proper alignment ensures efficient power transmission, reduces wear, and minimizes the risk of belt slippage or premature failure.

5. Cleaning:

Keeping HTD pulleys clean is important for their reliable operation. Regularly clean the pulleys to remove dust, debris, or other contaminants that can accumulate on the pulley surfaces or teeth. Use a soft brush or cloth to gently clean the pulleys, taking care not to damage the teeth or other delicate parts. Avoid using harsh chemicals that can degrade the pulley material. Clean pulleys contribute to improved belt traction, reduced wear, and enhanced overall reliability.

6. Replacement of Worn or Damaged Components:

If any HTD pulley components, such as the pulleys themselves or the belts, are worn, damaged, or nearing the end of their lifespan, they should be replaced promptly. Worn or damaged pulleys can compromise the performance and reliability of the entire system. Follow the manufacturer’s recommendations for replacement parts and ensure that the new components meet the required specifications. Timely replacement of worn or damaged components helps maintain the reliability and longevity of HTD pulleys.

7. Follow Manufacturer’s Guidelines:

Lastly, it is important to follow the specific maintenance guidelines provided by the HTD pulley manufacturer. Different pulley designs and materials may require specific maintenance procedures or intervals. Consult the manufacturer’s documentation for detailed instructions on maintenance, lubrication, inspection, and any other relevant procedures. Adhering to the manufacturer’s guidelines ensures that the pulleys are maintained correctly and maximizes their reliability and performance.

In summary, to ensure the reliability of HTD pulleys, regular inspections, belt tension checks, lubrication, alignment, cleaning, replacement of worn components, and adherence to the manufacturer’s guidelines are necessary. By following these maintenance procedures, the lifespan of HTD pulleys can be extended, and their reliable operation can be ensured, minimizing downtime and optimizing the performance of the systems in which they are used.

htd pulley

Can you explain the design features and profile of an HTD pulley?

An HTD pulley, which stands for “High Torque Drive” pulley, has specific design features and a unique tooth profile that distinguishes it from other pulley types. Here’s a detailed explanation of the design features and profile of an HTD pulley:

1. Tooth Profile:

The tooth profile of an HTD pulley is trapezoidal in shape. It consists of a series of trapezoidal teeth evenly spaced around the circumference of the pulley. The tooth profile is specifically designed to match the shape of HTD belts, which also have trapezoidal teeth. The trapezoidal tooth profile ensures a larger contact area between the pulley and the belt, enabling efficient power transmission and improved torque capacity.

2. Tooth Pitch:

The tooth pitch of an HTD pulley refers to the distance between the center of one tooth to the center of the adjacent tooth. HTD pulleys are available in different tooth pitches, such as 3 mm, 5 mm, 8 mm, and 14 mm, among others. The tooth pitch must match the tooth pitch of the corresponding HTD belt to ensure proper engagement and power transmission. It is essential to select a pulley with the correct tooth pitch for a given application.

3. Tooth Angle:

The trapezoidal teeth of an HTD pulley have a specific tooth angle. The tooth angle refers to the angle between the tooth face and a line perpendicular to the pulley’s axis. The tooth angle for HTD pulleys is typically 20 degrees. This angle ensures a positive engagement between the pulley and the belt, minimizing the risk of slippage and providing reliable power transmission.

4. Tooth Shape:

The teeth of an HTD pulley have a slightly curved or rounded shape to facilitate smooth engagement and disengagement with the HTD belt. The curved tooth shape allows for gradual contact between the pulley and the belt, reducing stress concentration and minimizing the risk of tooth or belt damage. The curved tooth shape also helps reduce noise and vibration during operation.

5. Flanges and Belt Retention:

HTD pulleys often feature flanges on either side of the toothed section. The flanges help keep the HTD belt properly aligned and prevent it from slipping off the pulley during operation. The flanges provide lateral guidance and improve the overall stability of the belt. In some cases, the flanges may have recessed areas or grooves to accommodate belt guides or tensioning mechanisms.

6. Material and Construction:

HTD pulleys can be made from various materials, including aluminum, steel, or plastic. The material choice depends on factors such as the application requirements, operating environment, and cost considerations. Aluminum pulleys are lightweight and commonly used in applications where weight reduction is important. Steel pulleys offer high strength and durability, suitable for heavy-duty applications. Plastic pulleys are often used in applications where corrosion resistance, low noise, and cost-effectiveness are priorities.

7. Number of Teeth:

HTD pulleys are available in different configurations with varying numbers of teeth. The number of teeth affects the speed ratio and the torque capacity of the pulley system. Pulleys with more teeth provide higher torque capacity but may result in a larger pulley size. The selection of the appropriate number of teeth depends on the specific application requirements, including the desired speed, torque, and space limitations.

In summary, an HTD pulley features a trapezoidal tooth profile designed to match HTD belts. Its design includes specific tooth pitch, tooth angle, tooth shape, flanges for belt retention, and a choice of materials. The design features and tooth profile of an HTD pulley ensure efficient power transmission, accurate timing, reduced slippage, and reliable operation in various applications requiring high torque capacity and precise synchronization.

China best Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley   idler pulley	China best Mxl XL L Htd 3m 5m 8m Aluminum Alloy Timing Synchronous Automotive Rubber Poly V Transmission Belt Pulley   idler pulley
editor by CX

2024-04-26